Custom Corrugated Box Production: We manufacture custom-sized corrugated boxes to order, with single-wall or double-wall construction based on required strength. Each box can be fully printed with company logos and product information using high-resolution flexographic printing. Using our automated lines, we ensure precision cuts, scores, and folds for a perfect fit. These sturdy boxes provide excellent stacking strength for warehousing and transit. Owing to cardboard’s recyclability and tear-resistance, our boxes are ideal for everything from shipping electronics to packaging food items.
Biodegradable Film Solutions: BoxFab produces a range of compostable wrap films to complement our box offerings. These include cling films and protective liners that replace conventional plastics. The films are derived from plant-based resins and meet North American standards for biodegradability. They provide moisture barriers and tear strength comparable to traditional plastics. By choosing our bio-films, businesses can reduce their environmental footprint and align with consumer demand for sustainable packaging.
Retail Display Packaging: We create professional retail packaging such as pre-assembled display boxes, folding cartons, and die-cut point-of-sale units. Our designers collaborate with marketing teams to ensure the package enhances brand appeal on Canadian shelves. All packaging components are made from recyclable paperboard and printed with eco-friendly inks. These solutions help retailers showcase their products safely while reinforcing an eco-friendly brand message.
E-commerce Mailers & Fulfillment: Recognizing the boom in Canadian online shopping, we offer lightweight mailer boxes and padded envelopes optimized for shipping. These packages include automatic locking designs and tear strips for customer convenience. Internal cushioning (like corrugated inserts or biodegradable packing paper) is available to protect items. We help e-commerce businesses reduce shipping costs by minimizing box weight without sacrificing protection. All materials remain curbside-recyclable after use.
Wholesale Packaging Supply: For large-volume orders, BoxFab supplies bulk packaging materials across Canada. This includes flat corrugated sheets, pre-glued carton blanks, film rolls, and carton sealing tapes. Our supply chain is geared to meet tight deadlines and inventory needs of large manufacturers and logistics centers. By ordering in bulk, customers benefit from economies of scale and continuous inventory flow. We coordinate cross-country shipping to ensure timely delivery to multiple facilities.
Design & Pre-Press Services: Our graphic specialists assist clients with artwork layout and box design. We handle file preparation for printing, ensuring color accuracy and design clarity. Using 3D modeling tools, we verify dimensions and load capacity before production. This pre-press service minimizes errors and waste. Clients can approve digital proofs and pre-production samples before committing to full runs.
Quality Assurance Testing: BoxFab implements rigorous testing protocols on all products. We perform burst strength and edge-crush tests on our cardboard to guarantee durability. Each production run is sampled for print accuracy and finish quality. Our quality lab verifies that glue and film bonds are secure. This ensures that every box or film roll leaving our facility meets our high standards and provides consistent performance.